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前言
很久沒有寫博客了(大概有4個月的樣子了吧)，從2015年8月份開始一直忙于公司的系統(tǒng)，直到2016年6月底全部上線；包含4個廠區(qū)，每個廠區(qū)都是上千人的規(guī)模，而負責搞這個項目的算上我只有2個人，說多了都是淚：
美工？沒有
測試人員？沒有
DBA？沒有
架構(gòu)師？沒有
運維？繼續(xù)沒有
估計大家都沒遇見過這樣的工作吧？哈哈.
歷經(jīng)艱難、跟各個部門(IE、PE、生產(chǎn)、PMC、QA等)唇槍舌戰(zhàn)、好在在6月底總算是全部上線，總算是一點欣慰，畢竟決定了接手這個項目，那就要用心去做，只有用心了才能做好。
吐槽完畢，下面開始說正事兒
********我是華麗的分割線************************************************
公司的系統(tǒng)上線之后，我也稍微可以緩口氣了，加班稍微少了一點，一般到了下午6點半就能下班，所以我還是決定將2015年初整理的這套項目拿出來繼續(xù)優(yōu)化，該項目已Web模式為主、客戶端模式為輔，互相結(jié)合使用；目前主要包含以下幾個主要功能模塊：
本文主要說一下打印的問題，在生產(chǎn)制造業(yè)中條碼打印是非常頻繁的，也是必不可少的；我曾經(jīng)親身經(jīng)歷過這么一件事情：生產(chǎn)線在進行包裝的時候，打印了兩張卡通標簽，但是操作員在將卡通標簽貼在盒子上的時候貼反了，也就是說標簽上面的序列號與盒子里面裝的實物完全對不上，為此在海關被攔截了，當時廠里派了QA、生產(chǎn)、貨倉與IT一同去海關處解決這個問題，我剛好在其中，整個過程是非常繁瑣的，為此公司高層也要求必須杜絕這種品質(zhì)事件，故我們也是采用了"在線打印"的方式進行包裝，并且只有QA才有標簽重打的權限。
這個故事反應了生產(chǎn)線的真實現(xiàn)象，所以我這邊采用如下方式完成打印：
function PrintLabel(box) {
var api = '<%=MTS.Utility.MtsTool.GetApi() %>';
var lurl = api + "?type=3&action=get_carton_sn&carton_sn=" + box;
$.ajax({ url: lurl,
cache: false,
dataType: "text",
success: function (data) {
if (data == null || data == undefined) {
alert("");
return;
}
var arr = data.split("|");
if (arr[0] == "0") {
alert(arr[2]);
return;
}
var t = eval("(" + arr[2] + ")"); //
try {
var labelId = $("#hid_LabelId").val();
window.external.PrintLabel("", t.key, t.value, ",", labelId);
} catch (e) {
};
}
});
}
以上代碼是Web應用程序中的腳本，主要是通過API獲取需要打印的數(shù)據(jù)，這里返回的是text類型，其實也可以返回Json格式的數(shù)據(jù)；用戶完成包裝之后系統(tǒng)會按照包裝規(guī)則產(chǎn)生一個唯一的卡通箱號，那么這個箱號就作為API的參數(shù) carton_sn= box傳進去，根據(jù)該箱號返回真實的包裝數(shù)據(jù)；然后通過window.external調(diào)用客戶端的打印函數(shù)。
通過如下代碼獲取本地默認打印機：
//獲取默認打印機 System.Drawing.Printing.PrintDocument pringdocument = new System.Drawing.Printing.PrintDocument(); string pring_name = pringdocument.PrinterSettings.PrinterName;//打印機名
因為我這里的客戶端程序就是對Web程式加殼了，通過這個客戶端程序就可以方便的獲取本地默認打印機，采用這種方式比在網(wǎng)頁中安裝 activex 控件要爽的多，誰用誰知道.
網(wǎng)頁傳過來的參數(shù)以鍵值對為標準：
string[] keys = key.Split(splitKey.ToCharArray(), StringSplitOptions.None); string[] values = value.Split(splitKey.ToCharArray(), StringSplitOptions.None);
我這里調(diào)用BarTender進行打印，代碼如下：
format = (BarTender.FormatClass)engine.Formats.Open(filename);
format.SetNamedSubStringValue(key, value);
format.PrintSetup.Printer = printerName;
BarTender.Messages msg = null;
format.Print("0", false, 1, out msg);
以下代碼是Code 128格式的條碼：
public class Code128
{
private DataTable m_Code128 = new DataTable();
private uint m_Height = 40;
/// <summary>
/// 高度
/// </summary>
public uint Height { get { return m_Height; } set { m_Height = value; } }
private Font m_ValueFont = null;
/// <summary>
/// 是否顯示可見號碼 如果為NULL不顯示號碼
/// </summary>
public Font ValueFont { get { return m_ValueFont; } set { m_ValueFont = value; } }
private byte m_Magnify = 0;
/// <summary>
/// 放大倍數(shù)
/// </summary>
public byte Magnify { get { return m_Magnify; } set { m_Magnify = value; } }
/// <summary>
/// 條碼類別
/// </summary>
public enum Encode
{
Code128A,
Code128B,
Code128C,
EAN128
}
public Code128()
{
m_Code128.Columns.Add("ID");
m_Code128.Columns.Add("Code128A");
m_Code128.Columns.Add("Code128B");
m_Code128.Columns.Add("Code128C");
m_Code128.Columns.Add("BandCode");
m_Code128.CaseSensitive = true;
#region 數(shù)據(jù)表
m_Code128.Rows.Add("0", " ", " ", "00", "212222");
m_Code128.Rows.Add("1", "!", "!", "01", "222122");
m_Code128.Rows.Add("2", "\"", "\"", "02", "222221");
m_Code128.Rows.Add("3", "#", "#", "03", "121223");
m_Code128.Rows.Add("4", "$", "$", "04", "121322");
m_Code128.Rows.Add("5", "%", "%", "05", "131222");
m_Code128.Rows.Add("6", "&", "&", "06", "122213");
m_Code128.Rows.Add("7", "'", "'", "07", "122312");
m_Code128.Rows.Add("8", "(", "(", "08", "132212");
m_Code128.Rows.Add("9", ")", ")", "09", "221213");
m_Code128.Rows.Add("10", "*", "*", "10", "221312");
m_Code128.Rows.Add("11", "+", "+", "11", "231212");
m_Code128.Rows.Add("12", ",", ",", "12", "112232");
m_Code128.Rows.Add("13", "-", "-", "13", "122132");
m_Code128.Rows.Add("14", ".", ".", "14", "122231");
m_Code128.Rows.Add("15", "/", "/", "15", "113222");
m_Code128.Rows.Add("16", "0", "0", "16", "123122");
m_Code128.Rows.Add("17", "1", "1", "17", "123221");
m_Code128.Rows.Add("18", "2", "2", "18", "223211");
m_Code128.Rows.Add("19", "3", "3", "19", "221132");
m_Code128.Rows.Add("20", "4", "4", "20", "221231");
m_Code128.Rows.Add("21", "5", "5", "21", "213212");
m_Code128.Rows.Add("22", "6", "6", "22", "223112");
m_Code128.Rows.Add("23", "7", "7", "23", "312131");
m_Code128.Rows.Add("24", "8", "8", "24", "311222");
m_Code128.Rows.Add("25", "9", "9", "25", "321122");
m_Code128.Rows.Add("26", ":", ":", "26", "321221");
m_Code128.Rows.Add("27", ";", ";", "27", "312212");
m_Code128.Rows.Add("28", "<", "<", "28", "322112");
m_Code128.Rows.Add("29", "=", "=", "29", "322211");
m_Code128.Rows.Add("30", ">", ">", "30", "212123");
m_Code128.Rows.Add("31", "?", "?", "31", "212321");
m_Code128.Rows.Add("32", "@", "@", "32", "232121");
m_Code128.Rows.Add("33", "A", "A", "33", "111323");
m_Code128.Rows.Add("34", "B", "B", "34", "131123");
m_Code128.Rows.Add("35", "C", "C", "35", "131321");
m_Code128.Rows.Add("36", "D", "D", "36", "112313");
m_Code128.Rows.Add("37", "E", "E", "37", "132113");
m_Code128.Rows.Add("38", "F", "F", "38", "132311");
m_Code128.Rows.Add("39", "G", "G", "39", "211313");
m_Code128.Rows.Add("40", "H", "H", "40", "231113");
m_Code128.Rows.Add("41", "I", "I", "41", "231311");
m_Code128.Rows.Add("42", "J", "J", "42", "112133");
m_Code128.Rows.Add("43", "K", "K", "43", "112331");
m_Code128.Rows.Add("44", "L", "L", "44", "132131");
m_Code128.Rows.Add("45", "M", "M", "45", "113123");
m_Code128.Rows.Add("46", "N", "N", "46", "113321");
m_Code128.Rows.Add("47", "O", "O", "47", "133121");
m_Code128.Rows.Add("48", "P", "P", "48", "313121");
m_Code128.Rows.Add("49", "Q", "Q", "49", "211331");
m_Code128.Rows.Add("50", "R", "R", "50", "231131");
m_Code128.Rows.Add("51", "S", "S", "51", "213113");
m_Code128.Rows.Add("52", "T", "T", "52", "213311");
m_Code128.Rows.Add("53", "U", "U", "53", "213131");
m_Code128.Rows.Add("54", "V", "V", "54", "311123");
m_Code128.Rows.Add("55", "W", "W", "55", "311321");
m_Code128.Rows.Add("56", "X", "X", "56", "331121");
m_Code128.Rows.Add("57", "Y", "Y", "57", "312113");
m_Code128.Rows.Add("58", "Z", "Z", "58", "312311");
m_Code128.Rows.Add("59", "[", "[", "59", "332111");
m_Code128.Rows.Add("60", "\\", "\\", "60", "314111");
m_Code128.Rows.Add("61", "]", "]", "61", "221411");
m_Code128.Rows.Add("62", "^", "^", "62", "431111");
m_Code128.Rows.Add("63", "_", "_", "63", "111224");
m_Code128.Rows.Add("64", "NUL", "`", "64", "111422");
m_Code128.Rows.Add("65", "SOH", "a", "65", "121124");
m_Code128.Rows.Add("66", "STX", "b", "66", "121421");
m_Code128.Rows.Add("67", "ETX", "c", "67", "141122");
m_Code128.Rows.Add("68", "EOT", "d", "68", "141221");
m_Code128.Rows.Add("69", "ENQ", "e", "69", "112214");
m_Code128.Rows.Add("70", "ACK", "f", "70", "112412");
m_Code128.Rows.Add("71", "BEL", "g", "71", "122114");
m_Code128.Rows.Add("72", "BS", "h", "72", "122411");
m_Code128.Rows.Add("73", "HT", "i", "73", "142112");
m_Code128.Rows.Add("74", "LF", "j", "74", "142211");
m_Code128.Rows.Add("75", "VT", "k", "75", "241211");
m_Code128.Rows.Add("76", "FF", "I", "76", "221114");
m_Code128.Rows.Add("77", "CR", "m", "77", "413111");
m_Code128.Rows.Add("78", "SO", "n", "78", "241112");
m_Code128.Rows.Add("79", "SI", "o", "79", "134111");
m_Code128.Rows.Add("80", "DLE", "p", "80", "111242");
m_Code128.Rows.Add("81", "DC1", "q", "81", "121142");
m_Code128.Rows.Add("82", "DC2", "r", "82", "121241");
m_Code128.Rows.Add("83", "DC3", "s", "83", "114212");
m_Code128.Rows.Add("84", "DC4", "t", "84", "124112");
m_Code128.Rows.Add("85", "NAK", "u", "85", "124211");
m_Code128.Rows.Add("86", "SYN", "v", "86", "411212");
m_Code128.Rows.Add("87", "ETB", "w", "87", "421112");
m_Code128.Rows.Add("88", "CAN", "x", "88", "421211");
m_Code128.Rows.Add("89", "EM", "y", "89", "212141");
m_Code128.Rows.Add("90", "SUB", "z", "90", "214121");
m_Code128.Rows.Add("91", "ESC", "{", "91", "412121");
m_Code128.Rows.Add("92", "FS", "|", "92", "111143");
m_Code128.Rows.Add("93", "GS", "}", "93", "111341");
m_Code128.Rows.Add("94", "RS", "~", "94", "131141");
m_Code128.Rows.Add("95", "US", "DEL", "95", "114113");
m_Code128.Rows.Add("96", "FNC3", "FNC3", "96", "114311");
m_Code128.Rows.Add("97", "FNC2", "FNC2", "97", "411113");
m_Code128.Rows.Add("98", "SHIFT", "SHIFT", "98", "411311");
m_Code128.Rows.Add("99", "CODEC", "CODEC", "99", "113141");
m_Code128.Rows.Add("100", "CODEB", "FNC4", "CODEB", "114131");
m_Code128.Rows.Add("101", "FNC4", "CODEA", "CODEA", "311141");
m_Code128.Rows.Add("102", "FNC1", "FNC1", "FNC1", "411131");
m_Code128.Rows.Add("103", "StartA", "StartA", "StartA", "211412");
m_Code128.Rows.Add("104", "StartB", "StartB", "StartB", "211214");
m_Code128.Rows.Add("105", "StartC", "StartC", "StartC", "211232");
m_Code128.Rows.Add("106", "Stop", "Stop", "Stop", "2331112");
#endregion
}
/// <summary>
/// 獲取128圖形
/// </summary>
/// <param name="p_Text">文字</param>
/// <param name="p_Code">編碼</param>
/// <returns>圖形</returns>
public Bitmap GetCodeImage(string p_Text, Encode p_Code)
{
string _ViewText = p_Text;
string _Text = "";
IList<int> _TextNumb = new List<int>();
int _Examine = 0; //首位
switch (p_Code)
{
case Encode.Code128C:
_Examine = 105;
if (!((p_Text.Length & 1) == 0)) throw new Exception("128C長度必須是偶數(shù)");
while (p_Text.Length != 0)
{
int _Temp = 0;
try
{
int _CodeNumb128 = Int32.Parse(p_Text.Substring(0, 2));
}
catch
{
throw new Exception("128C必須是數(shù)字！");
}
_Text += GetValue(p_Code, p_Text.Substring(0, 2), ref _Temp);
_TextNumb.Add(_Temp);
p_Text = p_Text.Remove(0, 2);
}
break;
case Encode.EAN128:
_Examine = 105;
if (!((p_Text.Length & 1) == 0)) throw new Exception("EAN128長度必須是偶數(shù)");
_TextNumb.Add(102);
_Text += "411131";
while (p_Text.Length != 0)
{
int _Temp = 0;
try
{
int _CodeNumb128 = Int32.Parse(p_Text.Substring(0, 2));
}
catch
{
throw new Exception("128C必須是數(shù)字！");
}
_Text += GetValue(Encode.Code128C, p_Text.Substring(0, 2), ref _Temp);
_TextNumb.Add(_Temp);
p_Text = p_Text.Remove(0, 2);
}
break;
default:
if (p_Code == Encode.Code128A)
{
_Examine = 103;
}
else
{
_Examine = 104;
}
while (p_Text.Length != 0)
{
int _Temp = 0;
string _ValueCode = GetValue(p_Code, p_Text.Substring(0, 1), ref _Temp);
if (_ValueCode.Length == 0) throw new Exception("無效的字符集!" + p_Text.Substring(0, 1).ToString());
_Text += _ValueCode;
_TextNumb.Add(_Temp);
p_Text = p_Text.Remove(0, 1);
}
break;
}
if (_TextNumb.Count == 0) throw new Exception("錯誤的編碼,無數(shù)據(jù)");
_Text = _Text.Insert(0, GetValue(_Examine)); //獲取開始位
for (int i = 0; i != _TextNumb.Count; i++)
{
_Examine += _TextNumb[i] * (i + 1);
}
_Examine = _Examine % 103; //獲得嚴效位
_Text += GetValue(_Examine); //獲取嚴效位
_Text += "2331112"; //結(jié)束位
Bitmap _CodeImage = GetImage(_Text);
GetViewText(_CodeImage, _ViewText);
return _CodeImage;
}
/// <summary>
/// 獲取目標對應的數(shù)據(jù)
/// </summary>
/// <param name="p_Code">編碼</param>
/// <param name="p_Value">數(shù)值 A b 30</param>
/// <param name="p_SetID">返回編號</param>
/// <returns>編碼</returns>
private string GetValue(Encode p_Code, string p_Value, ref int p_SetID)
{
if (m_Code128 == null) return "";
DataRow[] _Row = m_Code128.Select(p_Code.ToString() + "='" + p_Value + "'");
if (_Row.Length != 1) throw new Exception("錯誤的編碼" + p_Value.ToString());
p_SetID = Int32.Parse(_Row[0]["ID"].ToString());
return _Row[0]["BandCode"].ToString();
}
/// <summary>
/// 根據(jù)編號獲得條紋
/// </summary>
/// <param name="p_CodeId"></param>
/// <returns></returns>
private string GetValue(int p_CodeId)
{
DataRow[] _Row = m_Code128.Select("ID='" + p_CodeId.ToString() + "'");
if (_Row.Length != 1) throw new Exception("驗效位的編碼錯誤" + p_CodeId.ToString());
return _Row[0]["BandCode"].ToString();
}
/// <summary>
/// 獲得條碼圖形
/// </summary>
/// <param name="p_Text">文字</param>
/// <returns>圖形</returns>
private Bitmap GetImage(string p_Text)
{
char[] _Value = p_Text.ToCharArray();
int _Width = 0;
for (int i = 0; i != _Value.Length; i++)
{
_Width += Int32.Parse(_Value[i].ToString()) * (m_Magnify + 1);
}
Bitmap _CodeImage = new Bitmap(_Width, (int)m_Height);
Graphics _Garphics = Graphics.FromImage(_CodeImage);
//Pen _Pen;
int _LenEx = 0;
for (int i = 0; i != _Value.Length; i++)
{
int _ValueNumb = Int32.Parse(_Value[i].ToString()) * (m_Magnify + 1); //獲取寬和放大系數(shù)
if (!((i & 1) == 0))
{
//_Pen = new Pen(Brushes.White, _ValueNumb);
_Garphics.FillRectangle(Brushes.White, new Rectangle(_LenEx, 0, _ValueNumb, (int)m_Height));
}
else
{
//_Pen = new Pen(Brushes.Black, _ValueNumb);
_Garphics.FillRectangle(Brushes.Black, new Rectangle(_LenEx, 0, _ValueNumb, (int)m_Height));
}
//_Garphics.(_Pen, new Point(_LenEx, 0), new Point(_LenEx, m_Height));
_LenEx += _ValueNumb;
}
_Garphics.Dispose();
return _CodeImage;
}
/// <summary>
/// 顯示可見條碼文字 如果小于40 不顯示文字
/// </summary>
/// <param name="p_Bitmap">圖形</param>
private void GetViewText(Bitmap p_Bitmap, string p_ViewText)
{
if (m_ValueFont == null) return;
Graphics _Graphics = Graphics.FromImage(p_Bitmap);
SizeF _DrawSize = _Graphics.MeasureString(p_ViewText, m_ValueFont);
if (_DrawSize.Height > p_Bitmap.Height - 10 || _DrawSize.Width > p_Bitmap.Width)
{
_Graphics.Dispose();
return;
}
int _StarY = p_Bitmap.Height - (int)_DrawSize.Height;
_Graphics.FillRectangle(Brushes.White, new Rectangle(0, _StarY, p_Bitmap.Width, (int)_DrawSize.Height));
_Graphics.DrawString(p_ViewText, m_ValueFont, Brushes.Black, 0, _StarY);
}
//12345678
//(105 + (1 * 12 + 2 * 34 + 3 * 56 + 4 *78)) % 103 = 47
//結(jié)果為starc +12 +34 +56 +78 +47 +end
internal Image GetCodeImage(string p)
{
throw new NotImplementedException();
}
}
這樣一來，操作員手上沒有多的條碼，必須包裝完成之后系統(tǒng)才會一對一的打印一份條碼出來，完成一個產(chǎn)品的包裝就貼一個條碼，很大程度上面避免了條碼混亂的問題.
已完成的部分功能
#1工單維護：這個一般都是由PMC完成的，PMC根據(jù)排期計劃合理創(chuàng)建工單，如果企業(yè)上了SAP系統(tǒng)，也可以直接鏈接到SAP系統(tǒng)進行下載工單資料，這樣就更方便了.
#2工單優(yōu)先級：PMC在創(chuàng)建工單的時候會指定該信息，生產(chǎn)過程中系統(tǒng)會體現(xiàn)該信息，起到提示用戶的目的，管理者可根據(jù)實際情況隨時變更該信息。
#3工藝路線維護：工藝路線由 IE 完成，生產(chǎn)部根據(jù) IE 制定的工藝路線進行生產(chǎn)，系統(tǒng)會檢測每一個工序的通過情況，比如上一個工序沒有做則不可以直接跳到下一個工序。
#4目檢過站：操作掃描條碼過站，必須按照 IE 制定的工藝路線進行，如果掃描的條碼不在當前工序，則系統(tǒng)會提示當前條碼的正確位置。
#5目檢過站：系統(tǒng)會將不良品強制打入維修中心，在完成修理之前無法進行其它的操作。
#6組裝動態(tài)裝配：系統(tǒng)支持動態(tài)配置裝配規(guī)則，不同的工單采用不同的規(guī)則進行裝配，每一個裝配條碼可獨立配置條碼規(guī)則，比如長度、前綴等信息，防止用戶輸入錯誤。
#7FQC送檢：系統(tǒng)采用 AQL 標準動態(tài)抽檢，打破傳統(tǒng)的抽檢模式，由系統(tǒng)自動計算需要抽檢的產(chǎn)品，同時也由系統(tǒng)自動根據(jù) AQL 標準進行結(jié)果判定，有效幫助品質(zhì)人員進行品質(zhì)監(jiān)控與管理。
#8FQC抽檢：生產(chǎn)方面將產(chǎn)品以批次單位送檢至QC，系統(tǒng)提示QC需要抽檢的產(chǎn)品序列號，QC針對需要抽檢的產(chǎn)品檢測并錄入抽檢結(jié)果，系統(tǒng)根據(jù)抽檢情況按照 AQL 自動判定.
#9包裝規(guī)則：針對每個工單配置相應的包裝規(guī)則，比如卡通箱容量、箱號長度、箱號前綴等信息，并上傳卡通標簽模板。
#10包裝：包裝規(guī)則配置完成之后，即可掃描條碼進行包裝了。
結(jié)束包裝的時候，系統(tǒng)自動將標簽打印出來.
#11不良品維修：生產(chǎn)過程中的不良都會被系統(tǒng)強制打入維修中心，必須經(jīng)過修理之后才能進行其它工序。
#12不良預警：系統(tǒng)會自動監(jiān)控指定生產(chǎn)線的不良情況，當不良情況達到了紅色預警值，則觸發(fā)警報，系統(tǒng)自動鎖定當前生產(chǎn)線，由管理者分析不良原因并改善之后進行解除預警。
#13成品發(fā)貨：成品發(fā)貨過程中支持上傳實物圖片。
#14品質(zhì)異常報告：用戶發(fā)起品質(zhì)異常，由工程部分析原因并給出改善，由QA確認是否可行。
#15部分報表：
#16電子看板：
結(jié)尾
因為工作日需要上班，白天必須做公司的事情，所以只有每天晚上熬夜和周末來做這個項目，說真的還是有點累，如果您覺得文章過得去，還請多多支持，謝謝各位園友??！
總結(jié)
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